Beyde Trading Co.,Ltd
Professional For Cable Stranding Machine.
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High Speed Type JLK/630 6+12+24 Rigid Frame Strander Line For Flat Cable
This machine is mainly used to produce large section and large length steel cored aluminum strand and aluminum alloy wire; It can also be used for pressing of copper round and aluminum sector conductor.
The whole machine is driven by separate motors. Each section of the stranding body and traction are driven by separate motors. The stranding body is driven to rotate through a special gearbox. The whole machine is controlled by Siemens S7-200 series PLC to ensure synchronization accuracy. During actual production, the operator can set the strand pitch of each section, production line speed and other process parameters on the touch screen according to the cable specifications required to be produced, and automatically calculate the speed and control of each transmission part through PLC when starting up. Pay-off tension, etc. ensure the synchronization of the entire machine and the accuracy of the stranding pitch, and achieve stepless speed regulation of the entire machine.
Using digital quantity to detect wire breakage can accurately determine the wire breakage signal of any disk in each section of the strand, and display which section and disk is broken on the touch screen of the main console, making the wire breakage detection more precise and accurate. Significantly improved to ensure detection accuracy.
The reel tension of each section of the strand adopts a pneumatic proportional valve controller, which automatically calculates and tracks the reel diameter to adjust the reel tension to ensure the stability of the reel tension. The tension proportion coefficient can also be manually adjusted on the touch screen when starting up.
The entire machine operation uses Siemens S7-200 series PLC and integrated Profinet field bus for unified control, coordinating the working status, operation and speed control of the electrical parts of the entire machine. The operation touch screen adopts Siemens color human-machine interface to control the operation.
Visual large-screen LCD high-definition display (double-sided 40") comprehensively displays on-site product information and status, and provides real-time dynamic monitoring. The operation terminal adopts HMI (14") for unified management, with a simple appearance and easy operation
| Input wire diameter | Copper Ø 1.5－5.0mm | |
| Aluminum Ø 1.8－5.0mm | ||
| Max stranding OD cable | Ø60mm | |
| Max rotation speed | ||
| 6 bobbin | 250r/min | |
| 12 bobbins | 210r/min | |
| 24 bobbin | 178r/min | |
| Strand cage motor power | ||
| 6bobbins | 75KW(AC variable frequency motor) | |
| 12 bobbins | 75KW(AC variable frequency motor) | |
| 24 bobbin | 75KW(AC variable frequency motor) | |
| Stranding pitch | Stepless-adjustable | |
| Haul-off max speed | 45m/min | |
| Capstan motor power | 90KW(AC) | |
| Pay-off bobbin size in cage | PND630 | |
| Capstan wheel diameter | Ø 2000mm | |
| Central pay-off size | PN1250-PN2600 | |
| Take-up bobbin size | PN1250-PN2500 | |
| Taping speed | 550r/min (actual working speed) | |
| Taping pitch | Stepless-adjustable | |
| Taping unit power | 11kw (AC variable frequency motor) | |
| Machine center high | 1000mm | |
| Ø2600 shaftless Pay-off |
| Well type guide line rack |
| 6.12. 24 bobbins strand cage |
| 6.12. 24 bobbin Concentrated loading bobbin device |
| Closing wire holder for flat cable |
| Milliken pre-twisting and compacting unit |
| Mechanic and electric Meter counter |
| Ø 2000 Powerful double capstan (with pneumatic stopping device) |
| Ø600x2 Double pad non-metallic taping unit |
| Ø 2600 Shaftless type take-up with traverse device |
| Electric control cabinet |
| Safety protection fence and cover |
Electric control system:
The power supply: three-phase, five wire system: 380V (± 10%) 50Hz
The machine adopts separate motor drive (the motor adopts variable-frequency motor), each AC variable-frequency motor adopts frequency converter to control speed regulation, the whole machine control is managed by Siemens programmable controller, the Siemens touch screen controls operation, and the host is started after the alarm bell rings.
Frequency converter fault alarm.
Overload protection and power supply protection of winding and arranging lines.
Air press lack protection.
Break wire protection
Equipped with Ethernet interface for data uploading.
| Bearing brand | (Harbin,.) |
| Low voltage appliance brand | (Chint) |
| Brand of pneumatic component | (AIRTAC) |
| Brand of main drive motor | (Jianghuai Lu’an) |
| Frequency conversion controller | (Inovance) |
| Touch screen | (Siemens KT P1200) |
| PLC | (Siemens S7-200 Smart) |
